Hey guys! Are you looking to upgrade your Kawasaki Vulcan 900 with a sick custom exhaust? You've come to the right place! This guide will walk you through everything you need to know, from why you should upgrade to how to choose the perfect exhaust for your ride. So, buckle up and let's dive in!

Why Upgrade Your Kawasaki Vulcan 900 Exhaust?

Let's get straight to the point: why even bother changing your exhaust? Well, there are several compelling reasons to consider a custom exhaust for your Kawasaki Vulcan 900. The most obvious, and often the primary motivator for many riders, is the sound. The stock exhaust on the Vulcan 900, while functional, tends to be rather quiet and uninspiring. Swapping it out for an aftermarket option can unleash a deeper, throatier, and more aggressive sound that truly enhances the riding experience. Imagine cruising down the road with that rumbling exhaust note – it's a game-changer!

Beyond the auditory benefits, a custom exhaust can also improve your bike's performance. Stock exhausts are often designed with emission regulations and noise restrictions in mind, which can sometimes stifle the engine's potential. Aftermarket exhausts, on the other hand, are typically engineered for optimal flow and reduced backpressure. This can result in a noticeable increase in horsepower and torque, especially in the mid-range. Who wouldn't want a little extra oomph when accelerating or overtaking?

Another key advantage of upgrading your exhaust is the potential for weight reduction. Stock exhausts can be surprisingly heavy, and replacing them with a lighter aftermarket system can shave off several pounds. This weight reduction can improve the bike's handling and overall agility, making it more responsive and easier to maneuver. Plus, let's be honest, a sleek, new exhaust can dramatically enhance the visual appeal of your Vulcan 900. There are countless styles and finishes to choose from, allowing you to customize your bike to perfectly match your personal taste.

Finally, a high-quality custom exhaust can also improve the overall efficiency of your engine. By optimizing exhaust flow, the engine can breathe more easily, which can lead to better fuel economy. While this might not be the primary reason for upgrading, it's certainly a nice bonus. So, whether you're looking for a more exhilarating sound, improved performance, weight reduction, enhanced aesthetics, or better fuel economy, a custom exhaust is a worthwhile investment for your Kawasaki Vulcan 900. It’s all about making your ride uniquely yours and maximizing your enjoyment on the road.

Choosing the Right Exhaust for Your Vulcan 900

Okay, so you're sold on the idea of a custom exhaust. The next step is to figure out which one is right for you. With so many options available, it can feel a little overwhelming. Don't worry, we'll break it down into manageable chunks.

First, consider the style of exhaust that you prefer. Do you want a classic, straight-pipe look? Or perhaps a more modern, curved design? Maybe you're into 2-into-1 systems, which combine the exhaust gases from both cylinders into a single pipe for a unique sound and appearance. There are also slip-on mufflers, which are a simpler and more affordable option that replaces only the muffler section of the exhaust system. Each style has its own distinct look and sound, so it's important to choose one that aligns with your personal taste and the overall aesthetic of your bike.

Next, think about the sound you're after. Exhaust sound is subjective, but it's crucial to get it right. Some exhausts are designed for a loud, aggressive roar, while others offer a more mellow, refined tone. Listen to sound clips online (YouTube is your friend here!) to get a better sense of what different exhausts sound like. Keep in mind that the sound can also be affected by factors such as the length and diameter of the exhaust pipes, as well as the internal baffling.

Performance is another important consideration. As mentioned earlier, some exhausts are designed to maximize horsepower and torque. If performance is a top priority, look for exhausts that are specifically engineered for improved flow and reduced backpressure. Read reviews and dyno charts to get an idea of how different exhausts perform. However, remember that performance gains can vary depending on other modifications you've made to your bike, such as air intake and fuel management.

Of course, budget is always a factor. Custom exhausts can range in price from a few hundred dollars to over a thousand, so it's important to set a budget before you start shopping. Keep in mind that you may also need to factor in the cost of installation, unless you plan to do it yourself. Don't necessarily go for the cheapest option, as quality and durability can vary significantly. Look for exhausts from reputable brands that are known for their craftsmanship and performance.

Finally, consider the ease of installation. Some exhausts are designed to be a direct bolt-on replacement for the stock exhaust, while others may require some modification or fabrication. If you're not comfortable with mechanical work, it's best to choose an exhaust that is relatively easy to install or to have it installed by a professional. Be sure to read the installation instructions carefully before you begin, and always follow safety precautions.

In summary, when choosing a custom exhaust for your Kawasaki Vulcan 900, consider the style, sound, performance, budget, and ease of installation. Do your research, read reviews, and listen to sound clips to find the perfect exhaust that meets your needs and preferences. With the right exhaust, you can transform your Vulcan 900 into a truly unique and exhilarating ride.

Popular Exhaust Brands for the Kawasaki Vulcan 900

When it comes to choosing a custom exhaust for your Kawasaki Vulcan 900, knowing the reputable brands can make all the difference. Several manufacturers are known for their quality, performance, and sound, offering a range of options to suit different tastes and budgets. Here are a few popular brands to consider:

• Vance & Hines: Vance & Hines is a household name in the motorcycle exhaust industry, and for good reason. They offer a wide range of exhausts for the Vulcan 900, including classic, straight-pipe designs, as well as more modern, curved options. Their exhausts are known for their deep, throaty sound and their performance-enhancing capabilities. Vance & Hines exhausts are typically well-made and durable, but they can be on the pricier side.
• Cobra: Cobra is another well-known brand that offers a variety of exhausts for the Vulcan 900. Their exhausts are known for their aggressive sound and their eye-catching designs. Cobra offers a range of styles, from classic to modern, and their exhausts are typically more affordable than Vance & Hines. However, some riders have reported that Cobra exhausts can be louder than some other brands.
• Two Brothers Racing: Two Brothers Racing is a brand that is known for its high-performance exhausts. Their exhausts are designed to maximize horsepower and torque, and they are often used by racers and serious riders. Two Brothers Racing exhausts can be on the pricier side, but they offer excellent performance and quality.
• Freedom Performance: Freedom Performance is a brand that offers a unique blend of style and performance. Their exhausts are known for their innovative designs and their aggressive sound. Freedom Performance offers a range of styles, from classic to modern, and their exhausts are typically well-made and durable.

When choosing an exhaust brand, it's important to do your research and read reviews. Consider the style, sound, performance, and budget that you're looking for, and choose a brand that aligns with your needs and preferences. With the right brand, you can be confident that you're getting a high-quality exhaust that will enhance your riding experience.

Installation Tips and Considerations

So, you've picked out your dream custom exhaust for your Kawasaki Vulcan 900. Awesome! Now comes the moment of truth: installing it. Whether you're a seasoned mechanic or a newbie with a wrench, here are some essential tips and considerations to make the process smoother and safer.

Safety First: Before you even think about touching your bike, disconnect the negative terminal of your battery. This will prevent any accidental electrical shocks during the installation process. Also, make sure your bike is cool to the touch. Working on a hot engine is a recipe for burns and discomfort.

Gather Your Tools: Nothing's more frustrating than getting halfway through a job and realizing you're missing a crucial tool. At a minimum, you'll need a socket set, wrenches, screwdrivers, and possibly a torque wrench. Check the exhaust manufacturer's instructions for specific tool requirements. Having all the right tools within reach will save you time and aggravation.

Read the Instructions: This might seem obvious, but it's often overlooked. Carefully read the installation instructions provided by the exhaust manufacturer. These instructions will provide step-by-step guidance on how to remove the old exhaust and install the new one. Pay close attention to any torque specifications or special instructions.

Remove the Old Exhaust: Start by loosening the bolts or nuts that hold the old exhaust in place. You may need to use some penetrating oil to loosen stubborn fasteners. Once the fasteners are removed, carefully detach the exhaust from the engine. Be sure to support the exhaust as you remove it, as it can be heavy and awkward.

Install the New Exhaust: With the old exhaust removed, it's time to install the new one. Carefully align the exhaust with the engine ports and attach it using the provided hardware. Be sure to use new gaskets to ensure a proper seal. Tighten the fasteners to the manufacturer's specified torque. Over-tightening can damage the exhaust or the engine.

Check for Leaks: Once the exhaust is installed, start the engine and check for any exhaust leaks. Listen carefully for any hissing or popping sounds. If you detect a leak, shut off the engine and tighten the fasteners further. If the leak persists, you may need to replace the gaskets.

Consider a Fuel Management System: When you change the exhaust system on your Kawasaki Vulcan 900, it's often a good idea to install a fuel management system, such as a fuel injection module or a carburetor rejet kit. This will help to ensure that the engine is running properly and efficiently, and it can also improve performance.

Get Professional Help: If you're not comfortable with any aspect of the installation process, don't hesitate to seek professional help. A qualified mechanic can install the exhaust for you and ensure that it's done correctly. This can save you time, money, and potential headaches in the long run.

By following these tips and considerations, you can install your custom exhaust with confidence and enjoy the enhanced sound and performance of your Kawasaki Vulcan 900.

Final Thoughts

Upgrading your Kawasaki Vulcan 900 with a custom exhaust is a fantastic way to personalize your ride and enhance your overall riding experience. From the improved sound and performance to the sleek aesthetics, a new exhaust can truly transform your bike. Remember to do your research, choose the right exhaust for your needs and preferences, and follow the installation tips to ensure a smooth and successful upgrade. Now get out there and enjoy the ride!