Upgrading your 2020 6.7 Cummins turbocharger can significantly enhance your truck's performance, offering improvements in horsepower, torque, and overall drivability. If you're considering such an upgrade, it's essential to choose the right kit that matches your specific needs and performance goals. Let's dive into what makes a turbo upgrade worthwhile, what to look for in a kit, and some popular options available.

Why Upgrade Your 2020 6.7 Cummins Turbo?

Upgrading your turbo on a 2020 6.7 Cummins isn't just about adding more power; it's about optimizing your engine's performance across the board. The factory turbo, while reliable, is designed to meet specific emissions and efficiency standards, which often leaves untapped potential on the table. By installing a performance turbo upgrade, you can unlock this hidden power and improve several key areas.

Firstly, increased horsepower and torque are perhaps the most noticeable benefits. A larger, more efficient turbo can deliver more air to the engine, allowing it to burn more fuel and generate significantly more power. This is particularly useful for those who frequently tow heavy loads or need extra grunt for off-road adventures. Imagine effortlessly climbing steep grades or accelerating onto the highway with confidence – a turbo upgrade can make this a reality.

Secondly, enhanced throttle response is another significant advantage. The stock turbo can sometimes feel laggy, especially at lower RPMs. An upgraded turbo, often with improved designs and lighter materials, can spool up much faster, providing quicker and more responsive acceleration. This makes your truck feel more agile and fun to drive, whether you're navigating city streets or cruising down the open road.

Thirdly, improved fuel efficiency might seem counterintuitive, but it's often a byproduct of a well-chosen turbo upgrade. By allowing the engine to breathe more efficiently, the turbo reduces the amount of energy wasted in pumping air. This can lead to better fuel economy, especially during highway driving or when towing. It's not uncommon for owners to see a noticeable improvement in their MPG after installing a quality turbo upgrade.

Moreover, reduced exhaust gas temperatures (EGTs) are crucial for the longevity of your engine. A more efficient turbo can lower EGTs, which helps prevent overheating and reduces the risk of damage to critical engine components. This is especially important for those who frequently push their trucks to the limit.

Finally, increased engine longevity is a long-term benefit that shouldn't be overlooked. By optimizing the engine's performance and reducing stress on various components, a turbo upgrade can contribute to a longer and more reliable engine life. This makes it a worthwhile investment for those who plan to keep their trucks for many years to come.

In summary, upgrading your 2020 6.7 Cummins turbo offers a comprehensive set of benefits that can transform your driving experience. From increased power and responsiveness to improved fuel efficiency and engine longevity, the right turbo upgrade can take your truck to the next level. Whether you're a serious enthusiast or simply looking to get the most out of your vehicle, a turbo upgrade is definitely worth considering.

Key Considerations When Choosing a Turbo Upgrade Kit

When selecting a turbo upgrade kit for your 2020 6.7 Cummins, several factors should be at the forefront of your decision-making process. It's not just about picking the flashiest or most expensive option; it's about finding a kit that aligns with your specific needs, driving style, and performance goals. Let's break down the key considerations to help you make an informed choice.

Firstly, compatibility with your truck is paramount. Ensure that the kit is specifically designed for the 2020 6.7 Cummins engine. While some kits may claim to be universal, a custom-fit kit will always provide better performance and reliability. Check the product description carefully and verify compatibility with your truck's model year and any existing modifications.

Secondly, desired performance gains should guide your selection. What are you hoping to achieve with the upgrade? Are you looking for maximum horsepower for racing, improved towing capabilities, or better overall drivability? Different turbos offer different performance characteristics, so choose one that matches your goals. Consider the turbo's size, design, and materials, as these factors will influence its performance.

Thirdly, budget considerations are always important. Turbo upgrade kits can range from a few hundred dollars to several thousand, so set a realistic budget before you start shopping. Keep in mind that the cheapest option isn't always the best, as it may compromise on quality or performance. Look for a kit that offers the best value for your money, balancing price with performance and reliability.

Moreover, ease of installation can be a significant factor, especially if you plan to install the kit yourself. Some kits are designed to be direct bolt-on replacements, while others may require extensive modifications. Consider your mechanical skills and available tools before making a decision. If you're not comfortable with the installation process, it's best to have a professional handle it.

Additionally, reliability and durability are crucial for a long-lasting upgrade. Look for a kit from a reputable manufacturer with a proven track record of quality and performance. Read reviews from other owners to get an idea of the kit's reliability and durability. A well-built turbo will withstand the rigors of daily driving and provide years of trouble-free performance.

Finally, tuning requirements should be considered. Upgrading your turbo may require recalibrating your engine's computer to optimize performance and prevent potential issues. Some kits come with pre-programmed tunes, while others may require custom tuning. Factor in the cost of tuning when budgeting for your upgrade.

In summary, choosing the right turbo upgrade kit for your 2020 6.7 Cummins requires careful consideration of several factors. By prioritizing compatibility, performance goals, budget, ease of installation, reliability, and tuning requirements, you can make an informed decision and enjoy the benefits of a significantly enhanced driving experience. Take your time, do your research, and choose a kit that aligns with your specific needs and preferences.

Popular Turbo Upgrade Kits for 2020 6.7 Cummins

When exploring the market for turbo upgrade kits for your 2020 6.7 Cummins, you'll encounter a plethora of options, each promising enhanced performance and reliability. To help you navigate this landscape, let's highlight some of the most popular and highly-regarded kits available. These kits have earned a reputation for delivering exceptional performance, durability, and value.

One standout option is the BorgWarner S400SX4 Turbocharger. Known for its robust design and exceptional airflow, this turbo is a favorite among Cummins enthusiasts. It offers significant gains in horsepower and torque, while also improving throttle response and reducing EGTs. The S400SX4 is a versatile turbo that can be used for both daily driving and high-performance applications. Its reliability and proven performance make it a top choice for those seeking a substantial upgrade.

Another popular choice is the Garrett PowerMax Stage 1 Turbocharger. Garrett is a trusted name in the turbocharger industry, and the PowerMax Stage 1 is designed specifically for the 6.7 Cummins. It features an advanced compressor wheel and turbine design that delivers improved airflow and boost response. This turbo is ideal for those who want a noticeable performance boost without sacrificing reliability or drivability. It's a great option for towing, daily driving, and mild performance upgrades.

For those seeking even more extreme performance, the BD Diesel Screamer Turbo is a worthy contender. This turbo is designed for high-horsepower applications and features a larger compressor wheel and turbine housing for maximum airflow. It delivers significant gains in horsepower and torque, making it ideal for racing, sled pulling, and other high-performance activities. However, it's worth noting that the Screamer Turbo may require additional modifications and tuning to achieve its full potential.

Additionally, the Steed Speed T4 Manifold with a BorgWarner Turbo is a popular combination. Steed Speed manifolds are known for their high-quality construction and optimized flow design. When paired with a BorgWarner turbo, they offer exceptional performance and reliability. This combination is a great option for those who want a complete turbo upgrade package that delivers both power and durability.

Moreover, the ATS Aurora Plus Turbo Kit is another excellent choice. ATS is a well-known brand in the diesel performance industry, and their Aurora Plus turbo kit is designed to deliver improved performance and reliability. It features a billet compressor wheel, upgraded turbine, and a robust housing for long-lasting performance. This kit is a great option for those who want a comprehensive turbo upgrade package from a reputable manufacturer.

Finally, the Fleece Performance Cheetah Turbo is a popular option for those seeking a drop-in replacement turbo that offers improved performance over the stock unit. The Cheetah Turbo features a billet compressor wheel and upgraded turbine that delivers improved airflow and boost response. It's a great option for those who want a simple and effective turbo upgrade without the need for extensive modifications.

In summary, the market for turbo upgrade kits for the 2020 6.7 Cummins is diverse, offering a range of options to suit different needs and performance goals. By considering the popular kits mentioned above, you can narrow down your choices and find the perfect turbo upgrade for your truck. Remember to do your research, read reviews, and choose a kit that aligns with your specific requirements and preferences.

Installation and Tuning Considerations

Once you've selected the perfect turbo upgrade kit, the next crucial step is ensuring proper installation and tuning. These two aspects are paramount for maximizing the performance gains and ensuring the longevity of your new turbo. Let's delve into the key considerations for both installation and tuning to help you get the most out of your upgrade.

Installation

Firstly, professional installation is highly recommended, especially if you're not experienced with turbocharger upgrades. A qualified mechanic will have the expertise and tools to properly install the turbo, ensuring that all connections are secure and that the system is functioning correctly. This can save you time, money, and potential headaches in the long run.

Secondly, thoroughly inspect all components before installation. Check for any signs of damage or defects and ensure that you have all the necessary parts. Refer to the installation instructions provided by the manufacturer and familiarize yourself with the process. This will help you avoid any surprises during the installation.

Thirdly, pay close attention to lubrication. Proper lubrication is essential for the longevity of your new turbo. Ensure that the oil lines are clean and free of debris and that the turbo is properly primed with oil before starting the engine. This will prevent premature wear and damage to the turbo's internal components.

Moreover, tighten all connections to the proper torque specifications. Loose connections can lead to leaks and performance issues, while overtightened connections can damage the components. Use a torque wrench to ensure that all connections are properly tightened according to the manufacturer's specifications.

Additionally, check for leaks after installation. Start the engine and allow it to idle for a few minutes, then carefully inspect all connections for any signs of leaks. Address any leaks immediately to prevent further damage.

Tuning

Firstly, engine tuning is essential for optimizing the performance of your new turbo. Upgrading your turbo changes the airflow characteristics of your engine, which can affect its fuel efficiency, power output, and overall performance. Tuning recalibrates your engine's computer to take advantage of the increased airflow, resulting in improved performance and drivability.

Secondly, custom tuning is often the best option. While some turbo upgrade kits come with pre-programmed tunes, custom tuning allows you to fine-tune the engine's parameters to match your specific needs and driving style. A qualified tuner will be able to optimize the engine's performance for maximum power, fuel efficiency, and reliability.

Thirdly, monitor engine parameters after tuning. Use a diagnostic tool to monitor key engine parameters such as boost pressure, EGTs, and fuel consumption. This will help you ensure that the engine is running optimally and that there are no potential issues.

Moreover, adjust tuning as needed. Engine performance can vary depending on factors such as altitude, temperature, and fuel quality. Be prepared to adjust the tuning as needed to maintain optimal performance in different conditions.

In summary, proper installation and tuning are critical for maximizing the performance and longevity of your new turbo upgrade. By following these guidelines and working with qualified professionals, you can ensure that your turbo upgrade is a success. Remember to prioritize safety, pay attention to detail, and take your time to do the job right.